Objectives
This Workshop is specially designed for Problems Solving and Root Cause Analysis for Manufacturing and Industrial companies. At the end of the workshop, participants will be able to:
- Categorize types problems and apply applicable problem solving frameworks.
- Analyze problems which are sporadic in nature using the proven tools in the industry.
- Analyze problems which are chronic in nature using the proven tools in the industry.
- Effectively identify and validate Root Causes (Technical, Systemic and Detection)
- Learn to apply commonly used frameworks: 8D, DMAIC and PDCA.
By applying the skills learned, participants and organizations can expect to gain the following benefits:
- improved effectiveness in identifying and resolving problems
- Reduced problem solving cycle time and customer acceptance in creating 8Ds.
- Increased technical capability of engineers.
- increased quality and yields
Project Outline
Day One.
Introduction
– Course Agenda
– Course Objectives
– Types 0f Problems: Chronic and Sporadic
Sporadic / Non-Day 1 Problems
– 8D Framework
– Pipeline Analysis
– Problem Description
– Containment
– Root Cause Analysis
– ‘Kepner-Tregoe’ Methodology
– Fault-Tree Analysis
– Ishikawa / Cause-Effect / 5Whys
– Statistical Validation Methods
– Corrective and Preventive Actions
– Control and Risk Concepts
Day Two
CHRONIC PROBLEMS
– DMAIC AND PDCA Framework
– Process and Characterization
– Metrology
– Process Capability
– Breaking down the deviation / Problem
– Root Cause Analysis
– Statistical Validation
– Control Concepts
